Bioethanol production optimization by direct numerical methods and evolutionary algorithms

Authors

Keywords:

Nonlinear system, Fourier series, optimal control, evolutionary algorithms, bioethanol production

Abstract

This paper develops a dynamic optimization methodology based on direct numerical methods, for the bioethanol fed-batch production from glucose and fructose as a substrate. The mathematical model that governs the process consists of six differential equations and is highly nonlinear. The proposed strategy uses the Fourier trigonometric basis and normalized orthogonal polynomials for substrate feeding rate parameterization. Then, evolutionary algorithms and gradient methods are combined to search parameters that generate the best control action. This parameterization methodology requires a minimum number of parameters to optimize. Also, the continuous and differentiable nature of the optimal profile enables its direct implementation in the physical process, eliminating the necessity for filtering or smoothing it. In addition, they are ideal for bioprocesses, in which it is preferable to avoid abrupt changes in the operating modes of the process to promote cell growth. As a result, using only 3 parameters, a 3.5% increase in ethanol production was achieved, while the reference uses at least 10 parameters and provides a stepped feed profile. The simulations have yielded promising results, making this proposal an alternative with excellent potential for process optimization.

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Author Biographies

Cecilia Fernández, Instituto de Ingeniería Química, Universidad Nacional de San Juan (UNSJ), CONICET, Av. Lib. San Martín Oeste 1109, San Juan J5400ARL.

Cecilia Fernández received the Food Processing Engineering degree from the National University of
San Juan - Argentina, in 2014. Then the Doctorate in Chemical Engineering - Mention Clean Processes
degree from the same University, in 2019. At this time, she works as CONICET Assistant Researcher,
her specialty is process engineering, mainly optimization and control of multivariable non-linear
processes. Her main research interests include modeling, state estimation, optimization, and trajectory
tracking control of biochemical processes.

Nadia Pantano

Nadia Pantano received the Chemical Engineering degree from the National University of San Juan -
Argentina, in 2008. Then the Doctorate in Chemical Engineering - Mention Clean Processes degree from
the National University of San Juan - Argentina, in 2019. At this time, she is dedicated to process
engineering, specifically to optimization and control of multivariable non-linear processes. Her main research interests include modeling, optimization, and trajectory tracking control of biochemical processes.

Carla Groff

Carla Groff has a bachelor’s degree in food technology (2012) from the Cuyo Catholic University
of San Juan and PhD in Chemical Engineering- Mention Clean Processes (2022) from the National
University of San Juan. At this time, she works as CONICET Postdoctoral fellow and professor in food
technology. Her specialty is the bioprocess mathematical modeling. Her main interests in research are
the bioproduction of lactic acid using fungi and the production of microalgae.

Rocío Gil

Rocío Gil is Chemical Engineer (2014) from the Faculty of Engineering of the National University
of San Juan and PhD in Chemical Engineering (2022) in the same faculty. Professor/Researcher
of the Bioprocess Engineering Cathedra. At this time, dedicated to the modelling of biogas generating
processes. Her main interest in research is the optimization of process in bench bioreactors with microalgae.

Gustavo Scaglia

Gustavo Scaglia received the Ing. degree in Electronic Engineering orientated in Control Systems
from National University of San Juan, Argentina, in 1999. Then, the PhD in Control Systems from
the same university, in 2006. He is a researcher of CONICET, Argentina, since 2011. He leads different
technological projects and his current scientific research at the Engineering Chemical Institute from
National University of San Juan. His main interests include modeling, optimization, and trajectory tracking control of biochemical processes.

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Published

2024-02-07

How to Cite

Fernández, C., Pantano, N., Groff, C., Gil, R., & Scaglia, G. (2024). Bioethanol production optimization by direct numerical methods and evolutionary algorithms. IEEE Latin America Transactions, 22(3), 259–265. Retrieved from https://latamt.ieeer9.org/index.php/transactions/article/view/8307

Issue

Section

Electronics