FPGA-Based Control of an Extendable Bidirectional DC-DC Converter for EV Application
Keywords:
Bi-directional DC-DC converter, PI Control, Quadratic converterAbstract
This paper proposes an extendable bidirectional DC–DC converter (E-BDC) for medium- and high-voltage DC applications requiring high voltage gain, reduced device stress, and bidirectional power flow. The topology ensures that each switch conducts only one inductor current per n-stage implementation, reducing conduction losses and improving component utilization. The converter inherently provides voltage self-balancing across switches and maintains continuous low-voltage port current, minimizing ripple and making it well suited for battery-integrated systems. Steady-state analysis is carried out under synchronous and phase-shifted switching schemes, where phase-shifted operation significantly reduces capacitor voltage ripple and capacitance requirements. A comprehensive small-signal model including parasitic elements is developed for both operating modes. The control-to-output transfer function reveals non-minimum phase behavior in step-up mode, which is addressed in the PI controller design. A 700-W, 800-V prototype operating at 50 kHz and implemented on a Zynq-7000 FPGA validates the analysis, demonstrating high gain, voltage self-balancing, reduced stress, and stable dynamic performance.
Downloads
References
Sonali Goel, Renu Sharma, A.K.Rathore, “A review on barrier and challenges of electric vehicle in India and vehicle to grid optimisation”, Transportation Engineering,Vol. 4, 2021, 100057, ISSN 2666-691X. https://doi.org/10.1016/j.treng.2021.100057.
M. Hassani Sadi, Z. Sadeghi and J. Bauman, "A Comprehensive Review of Universal Fast-Charging Techniques for 400-V and 800-V Electric Vehicles," in IEEE Access, vol. 13, pp. 153212-153233, 2025, doi: 10.1109/ACCESS.2025.3603845.
P. Ranjbaran, J. Ebrahimi, A. Bakhshai and P. K. Jain, "A Comprehensive Review of Topologies and Energy Management Methods for Hybrid Energy Storage Systems in Electric Vehicle Applications," in IEEE Transactions on Power Electronics, vol. 41, no. 4, pp. 6149-6178, April 2026, doi: 10.1109/TPEL.2025.3625535.
D. Afriyie, A. Ali Khan and M. Tariq Iqbal, "Magnetically Coupled Interleaved Buck Integrated On-Board Charger for Light Electric Vehicles," in IEEE Transactions on Transportation Electrification, vol. 11, no. 5, pp. 11743-11754, Oct. 2025, doi: 10.1109/TTE.2025.3581482.
M. Hajilou and H. Farzanehfard, "Single Switch Ultra-High Step-Up Quadratic Converter With Low Input Current Ripple," in IEEE Transactions on Industrial Electronics, vol. 72, no. 1, pp. 411-418, Jan. 2025, doi: 10.1109/TIE.2024.3413825.
S. Sarani and X. Liang, "Design Criteria of Non-Isolated Bidirectional DC-DC Converters: A Review," in IEEE Transactions on Industry Applications, vol. 61, no. 6, pp. 8771-8798, Nov.-Dec. 2025, doi: 10.1109/TIA.2025.3579450.
M. Batool, W. Hassan and D. D. -C. Lu, "Review of Advanced Control Strategies for Isolated DC–DC Converters in DC Microgrids," in IEEE Access, vol. 13, pp. 103137-103154, 2025, doi: 10.1109/ACCESS.2025.3578910.
R. P., N. B.L. and N. S.V.K., "A P-type Modified Quadratic Gain Buck-Boost Converter for DC Microgrids," in IEEE Latin America Transactions, vol. 23, no. 11, pp. 1036-1049, Nov. 2025, doi: 10.1109/TLA.2025.11194769.
C. P. Ragasudha and S. Hemamalini, "Performance Analysis of a High Gain Bidirectional DC-DC Converter Fed Drive for an Electric Vehicle With Battery Charging Capability During Braking," in IEEE Access, vol. 12, pp. 14499-14511, 2024, doi: 10.1109/ACCESS.2024.3357726.
F. Mohammadi, G. B. Gharehpetian, H. Rastegar and M. Farhadi-Kangarlu, "Non-isolated Step-up DC-DC Converter Based on Switched Capacitor Cells," in CSEE Journal of Power and Energy Systems, vol. 9, no. 3, pp. 1161-1172, May 2023, doi: 10.17775/CSEEJPES.2021.07370.
H. Ardi, A. Ajami, F. Kardan and S. N. Avilagh, "Analysis and Implementation of a Nonisolated Bidirectional DC-DC Converter With High Voltage Gain," in IEEE Transactions on Industrial Electronics, vol. 63, no. 8, pp. 4878-4888, Aug. 2016, doi: 10.1109/TIE.2016.2552139.
V. F. Pires, D. Foito and A. Cordeiro, "A DC–DC Converter With Quadratic Gain and Bidirectional Capability for Batteries/Supercapacitors," in IEEE Transactions on Industry Applications, vol. 54, no. 1, pp. 274-285, Jan.-Feb. 2018, doi: 10.1109/TIA.2017.2748926.
S. H. Hosseini, R. Ghazi and H. Heydari-doostabad, "An Extendable Quadratic Bidirectional DC-DC Converter for V2G and G2V Applications," in IEEE Transactions on Industrial Electronics, vol. 68, no. 6, pp 4859-4869, June 2021, doi: 10.1109/TIE.2020.2992967 .
T. Sojoudi, M. Sarhangzadeh, J. Olamaei and J. F. Ardashir, "An Extendable Bidirectional High-Gain DC–DC Converter for Electric Vehicle Applications Equipped With IOFL Controller," in IEEE Trans. on Power Electronics, vol. 38, no. 8, pp. 9767-9779, Aug. 2023, , doi: 10.1109/TPEL.2023.3265765.
M. F. Baba, A. V. Giridhar and B. L. Narasimharaju, "A Wide Voltage Range Bidirectional High Voltage Transfer Ratio Quadratic Boost DC-DC Converter for EVs With Hybrid Energy Sources," in IEEE Journal of Emerging and Selected Topics in Industrial Electronics, vol. 5, no. 2, pp. 521-530, April 2024, doi: 10.1109/JESTIE.2023.3327639.
V. K. Yadav, A. Chub and N. Yadav, "Reconfigurable Non-Isolated DC-DC Converter for DC Microgrid Applications," in IEEE Open Journal of Power Electronics, vol. 7, pp. 425-438, 2026, doi: 10.1109/OJPEL.2026.3655650.
V. S. Rao, S. Tapaswi, Kumaravel S., “Extendable Bidirectional DC-DC Converter with Improved Voltage Transfer Ratio and Reduced Switch Count”, in IEEE Journal of Emerging and Selected Topics in Industrial Electronics, vol. 11, no. 5, pp. 460-470, April 2023, doi: 10.1109/JESTIE.2022.3233295.
M. Prudente, L. L. Pfitscher, G. Emmendoerfer, E. F. Romaneli and R. Gules, "Voltage Multiplier Cells Applied to Non-Isolated DC–DC Converters," in IEEE Transactions on Power Electronics, vol. 23, no. 2, pp. 871-887, March 2008, doi: 10.1109/TPEL.2007.915762.
N. Elsayad, H. Moradisizkoohi and O. A. Mohammed, "A New Hybrid Structure of a Bidirectional DC-DC Converter with High Conversion Ratios for Electric Vehicles," in IEEE Transaction on Vehicular. Technology, vol. 69, no. 1, pp. 194-206, Jan. 2020, doi: 10.1109/TVT.2019.2950282.
Farhan Mumtaz, Nor Zaihar Yahaya, Sheikh Tanzim Meraj, Balbir Singh, Ramani Kannan, Oladimeji Ibrahim, “Review on non-isolated DC-DC converters and their control techniques for renewable energy applications”, Ain Shams Engineering Journal,Volume 12, Issue 4,2021,Pages 3747-3763, ISSN 2090-4479, https://doi.org/10.1016/j.asej.2021.03.022.
R. Wang, J. Li, Q. Sun, H. Zhang, Z. Wei and P. Wang, "Energy Transfer Converter Between Electric Vehicles: DC–DC Converter Based on Virtual Power Model Predictive Control," in IEEE Transactions on Consumer Electronics, vol. 69, no. 3, pp. 556-567, Aug. 2023, doi: 10.1109/TCE.2023.3277877.
E. Martinez-Vera and P. Banuelos-Sanchez, "Review of Bidirectional DC-DC Converters and Trends in Control Techniques for Applications in Electric Vehicles," in IEEE Latin America Transactions, vol. 22, no. 2, pp. 144-155, Feb. 2024, doi: 10.1109/TLA.2024.10412031.
R. Razani and Y. A. -R. I. Mohamed, "Model Predictive Control of Non-Isolated DC/DC Modular Multilevel Converter Improving the Dynamic Response," in IEEE Open Journal of Power Electronics, vol. 3, pp. 303-316, 2022, doi: 10.1109/OJPEL.2022.3176833
Quan, N.V., Son, N.N, “Control of a DC–DC buck converter using adaptive neural network”. Electr Eng 107, 6815–6825 (2025). https://doi.org/10.1007/s00202-024-02882-y.
Heydari-doostabad, H., & O’Donnell, T. M., “A Wide Range High Voltage Gain Bidirectional DC-DC Converter for V2G and G2V Hybrid EV Charger,”.in IEEE Transactions on Industrial Electronics, vol. 69, no. 5, pp. 4718-4729, May 2022, doi: 10.1109/TIE.2021.3084181.
S. Gopinathan, V. S. Rao and K. Sundaramoorthy, "Controllability Analysis and Controller Design of Higher Order Novel Switched Inductor–Capacitor DC–DC Converters," in IEEE Transactions on Industrial Electronics, vol. 71, no. 6, pp. 5871-5882, June 2024, doi: 10.1109/TIE.2023.3290234